Press Room

RDD 2026

Start
Sunday, May 10, 2026
End
Thursday, May 14, 2026
Location: Arizona, United States
Booth Number: 5

Hovione will be exhibiting at RDD conference from May 10-14. RDD 2026 is a must-attend international conference covering all aspects of lung and nasal drug delivery. The more than 500 participants will have access to in-depth presentations, workshops, and discussions on cutting-edge science, as well as excellent networking opportunities.

Schedule a meeting. Let’s discuss your project together.

schedule a meeting

 

 

 

 

Don’t miss the chance to speak with our experts and learn how our development and manufacturing services for inhalation and nasal - integrated on a single site - can support in bringing your product to market faster. 

PODIUM PRESENTATION

Translational In Vitro Screening Approach to Support the Development of Dry Powder Inhalation Products by Predicting Clinical Bioavailability

Monday, May 11, 2026 | 2:00 PM

Trailblazers Ballroom

Dina Morais, Ph.D. - Senior Scientist, Inhalation & Advanced Drug Delivery



This work introduces a translational, tiered in vitro and in silico framework designed to support the development of inhaled dry powder formulations by enabling informed ranking of candidates based on more clinically relevant performance attributes.

In contrast to traditional approaches focused primarily on aerodynamic performance, this strategy incorporates mechanistic assessment of key post-deposition processes, including dissolution in biorelevant environments, epithelial permeability, and interactions with alveolar macrophages. Built in line with Quality by Design (QbD) principles and leveraging New Approach Methodologies (NAMs), the platform provides physiologically meaningful data to guide formulation selection and understand performance across different APIs and formulation designs. By capturing the processes that drive absorption and clearance in the lung, the approach enables more informed decision-making in early development. The resulting datasets are structured to support integration into physiologically based pharmacokinetic (PBPK) models and other in silico tools, strengthening the ability to anticipate systemic exposure and bioavailability of inhaled products, and ultimately reducing development risk.

WORKSHOP

Innovative Strategies In Nasal Powder Drug Delivery: Device Design, Advanced Formulations, And Analytical Approaches

Tuesday, May 12, 2026 | 2 – 5 pm

Pathfinders room

Cláudia Costa, Ph.D. - Analytical Scientist, Advanced Analytical Characterization

Dina Morais, Ph.D. - Senior Scientist, Inhalation & Advanced Drug Delivery



In this interactive workshop, we will explore how formulation strategy, particle engineering, device design, and translational in vitro tools work together to enable rapid and reliable nasal drug delivery. Through expert discussion and applied case studies, participants will tackle real‑world uncertainties such as limited data, dose constraints, novel excipients, device development and performance trade‑offs to design fit‑for‑purpose nasal powder products.

  • Developing a successful nasal powder drug product requires a holistic, end‑to‑end approach, from formulation and particle engineering to device development.
  • Functional screening and characterization are critical to guide excipient selection, particle design, and performance optimization early on
  • Translational in vitro tools enable data‑driven decisions and risk‑based decisions.

POSTERS

Posters will be available for viewing between 10am-7pm | Kierland Ballroom

 

  • Advancing Nasal Powder Delivery: A Structured Evolution of Device Performance

    Ângelo Araujo, PhD - Senior Scientist, Mechanical Engineering and Product Design

    Cláudia Costa, PhD - Analytical Scientist, Advanced Analytical Characterization

Brief abstract

This work presents the structured development of a single-use nasal powder device, correlating key design features with emitted dose and intranasal deposition performance. An iterative, data-driven approach was applied, progressing from early 3D-printed concepts to a final injection-molded design. Device parameters such as nozzle geometry, spray pattern, plume orientation, air displacement and ergonomics were systematically evaluated using gravimetric emitted dose measurements and an Alberta Idealized Nasal Inlet (AINI). Results demonstrate a progressive reduction in anterior losses and a consistent increase in turbinate and olfactory deposition, together with improved reproducibility. The final prototype achieves a balanced combination of aerodynamic performance, anatomical targeting and user-centered design, providing a robust platform for future in vitro–in vivo correlation and clinical development in nasal and nose-to-brain applications.

Why visit the poster? Learn how systematic nasal device design can reduce anterior losses, improve intranasal targeting, and de-risk your I&N development program.

 

  • Evaluation of β-lactoglobulin (Dispersome™) as a Novel Excipient for Pulmonary and Nasal Delivery

    Cláudia Costa, PhD - Analytical Scientist, Advanced Analytical Characterization

Brief abstract

Dry powder formulations are a highly promising strategy for targeted drug delivery to the respiratory tract, allowing therapeutic agents to be directed to specific lung regions according to clinical need. However, the currently available excipient portfolio is limited and does not adequately support high-dose delivery, largely due to issues such as particle agglomeration, suboptimal aerosolization, and low bulk density. Dispersome®, a novel excipient platform based on β-lactoglobulin (BLG), was originally developed as a solubility-enhancing carrier for oral drug delivery. In this work, it was demonstrated that BLG can also overcome key limitations of conventional respiratory dry powder formulations when co-spray-dried with active pharmaceutical ingredients. Critical parameters influencing respiratory deposition, namely dispersibility, aerodynamic performance, and density, were markedly improved in BLG-based composite particles. Pulmonary formulations incorporating BLG exhibited excellent dispersibility, with fine particle fractions (FPF) reaching up to 90% and tapped densities exceeding 0.4 g/cm³. Compatibility was confirmed with active pharmaceutical ingredients such as fluticasone furoate (FF), yielding stable solid dispersions with drug loadings up to 75% w/w. Pulmonary delivery was further demonstrated with a therapeutic dose equivalent to the commercial benchmark (1.6% w/w), achieving FPF ≥ 80%, which is four-fold higher than the benchmark FF formulation. In addition, BLG enabled effective nasal delivery, with targeted deposition in the turbinates (~60%) and minimal off-target exposure. Collectively, these results support BLG as a versatile excipient for both inhalation and nasal drug delivery, particularly for high-dose applications.



Why visit the poster? Learn why BLG emerged as a novel excipient with desirable aerosolization for both lung and nasal delivery, with formulation flexibility enabling deposition to be tailored to the target site.

 

  • Critical Quality Attribute-Driven Calu-3 Air-Liquid Interface Model for Comparative Permeability Screening of Dry Powder and Liquid Formulation

    Beatriz Gamelas - R&D Analytical Development, Ph.D. Candidate

    Dina Morais, Ph.D. - Senior Scientist, Inhalation & Advanced Drug Delivery

Brief abstract

This work presents a Critical Quality Attribute (CQA)-driven in vitro air–liquid interface (ALI) model developed to ensure robust and reproducible permeability assessment of inhaled formulations. Key CQAs, were defined to guarantee consistent epithelial barrier integrity before formulation testing. Using this optimized model, the permeability of tobramycin was evaluated following both dry powder deposition and conventional liquid dosing. The results demonstrate that physiologically relevant powder exposure under ALI conditions enhances the ability to discriminate between formulations compared to traditional

liquid-dosing methods. These findings support the use of CQA-controlled ALI models as reliable early-stage screening tools for inhaled drug development.

Why visit the poster? Learn how a CQA-controlled ALI model combined with dry powder exposure can improve the predictive power of permeability screening and better inform inhaled formulation development decisions.

 

 

 

 

Book a meeting with our experts

Find out more about Inhalation and Nasal at Hovione

 

 

 

 

 

Also in the Press Room

See All

The company is building out more than 200,000 square feet of space in New Jersey. In April, Contract Pharma had the opportunity to tour Hovione’s expanded manufacturing facility in East Windsor, NJ. The company is planning a formal ribbon-cutting this fall; before that, we got an inside look at some new features. Having established United States operations in 2002, Hovione now has more than 200,000 square feet of space in New Jersey. This will be developed into a large, integrated campus in the next five to ten years. Overall, the company’s recent NJ expansion, which began in 2025, has tripled its total spray-drying capacity in the U.S. Future Facility Upgrades A 125,000-square-foot greenfield acquired by Hovione at the East Windsor campus will eventually be a large-scale production site. This includes enhanced quality control and R&D capabilities. Together, all this adds to Hovione’s stable of manufacturing sites, R&D centers, and other offices spread across three continents. Key to the expansion is a targeted reduction of Hovione’s carbon footprint by 40% by the year 2030. Part of this goal is embracing new and/or changing solvent types to help meet sustainability standards. Additionally, the company says automation that has been put in place at its Portugal site will be replicated in NJ. Hovione Aligns NJ Operations At the Drug, Chemical & Associated Technologies Association (DCAT) Week in New York in March, Contract Pharma met with Hovione. There, David Basile, Vice President of Technical Operations—Americas, further illustrated the New Jersey expansion. “Hovione aims to build an equivalent manufacturing network, where clients can go to any site across the globe,” Basile said. “The design of the facility has been well-thought through with material flows [and] gravity-fed processes. It’s scalable. We call each one of these building segments a finger. You can copy and paste these fingers, and they are built to house both spray drying and drug product assets.” Ultimately, with these moves and a strategic partnership model, Hovione aims to provide customers an opportunity to co-invest and access the company’s proprietary knowledge and assets to accelerate programs and create long-term value. Read the full article at ContractPharma.com    

Press Clipping

Hovione Planning Ribbon-Cutting at NJ Facility – A Behind-the-Scenes Preview

Jul 31, 2026

The podcast "The Next Discovery" is a six-episode series created by Observador, a leading Portuguese digital newspaper and radio station, in partnership with Hovione.   From hospitals to patients’ homes, discover the solutions that make it possible to administer high-dose biologics with greater comfort, less pain, and more freedom in treatment. What if some of the scientific breakthroughs that could improve the lives of millions of people were happening right now in Portugal? The Next Discovery. Listen to the last episode of the podcast here, featuring João Pires and Joana Cristóvão from Hovione’s Research and Development Center. [English transcription] Nelson Ferreira (NF): Welcome to the sixth and final episode of The Next Discovery, a podcast series in which Hovione opens the doors to its world to share the global impact of innovation developed in Portugal. I’m Nelson Ferreira, and throughout this journey we have explored chemical processes, ultrafine particles, and revolutionary production lines. Today, we look directly at the future of medicine. After exploring the world of small molecules, we are now entering a new therapeutic dimension: biologic medicines. Based on larger and more complex molecules, these treatments are opening new possibilities for addressing a wide range of diseases. To explain how this field is evolving and how science can make these treatments more effective, stable, and accessible to patients, I’m joined by João Pires and Joana Cristóvão from Hovione’s Research and Development Center. NF: Welcome to you both. João, let me start with you. For someone who has never heard this term before, what exactly are biologic medicines, and what sets them apart from small-molecule drugs, which are more closely associated with traditional chemistry? João Pires (JP): If we think about the medicines we find in pharmacies today, most of them are indeed composed of small molecules. These are simpler structures that are still highly effective and that we can design and manufacture through what we call classical chemistry, a field that has developed its knowledge over the last 150 to 200 years. Biologics are completely different. Because of their complexity, larger size, and structure, they differ mainly in their origin. They are produced from living organisms, such as cells, which, under the right conditions, can function as biological factories. Just as in our own bodies, they allow us to produce and extract substances that can have a significant therapeutic effect for certain diseases. In that sense, biologics benefit from millions of years of evolution, something classical chemistry simply does not have. NF: Biology is what carried out that evolution. JP: Exactly. Biology. That’s part of the beauty of it. NF: Nature carried out that entire process for us. NF: Joana, since these medicines are created from living organisms, can we say they are, in a way, more “intelligent” and have greater therapeutic potential? Joana Cristóvão (JC): In some cases, they do have tremendous therapeutic potential. One of the advantages of these molecules is their remarkable specificity. You can think of it as a key fitting into a lock. It has to be the right key. Biologics, because they speak the same biological language as our bodies, have this advantage. However, that does not mean they are better than small molecules. It means that, because they are produced by living microorganisms, they are highly complex and would be very difficult, and in some cases impossible, to produce through traditional chemical synthesis. Their great strength lies in their specificity. Examples of biologics include proteins that facilitate communication within the body and monoclonal antibodies that identify specific targets. These functions are particularly suited to biologics and less common among small molecules. NF: João, as I understand it, this is still an emerging field worldwide. How did Hovione, a company historically linked to chemical synthesis and small-molecule particle engineering, decide to embrace the challenge of biologics? JP: Honestly, it has been a very natural transition. Over the years, Hovione has developed highly specialized expertise in chemistry, particle engineering, and formulation science. When we look at biologics, despite their greater complexity, the underlying challenge is very similar. These medicines still require materials, processes, and controls to ensure they reach patients safely, consistently, and effectively. NF: But is there real potential? JP: Absolutely. Not only is there potential, but there are also significant challenges. This leads to the second point: curiosity. Throughout Hovione’s history, starting with our founder, there has always been a drive to embrace increasingly complex challenges. That curiosity is part of our DNA, particularly within our Innovation and Development Center. It is also one of the most rewarding aspects of working at Hovione: being part of this transition. NF: And it is not that far removed from Hovione’s history either. JP: Exactly. NF: Joana, in which therapeutic areas have biologics already had the greatest impact? Are there diseases where they have clearly transformed patient treatment? JC: There are several areas. NF: So this is no longer science fiction. It already exists in practice. JC: Exactly, and it has existed for quite some time in some fields. In oncology, for example, antibodies are used to target and kill cancer cells with high specificity. Instead of attacking cells broadly, these treatments target the disease’s underlying mechanisms. NF: Which I assume reduces side effects. JC: It does. Cancer is also a very clever disease. It evolves rapidly and often hides from our immune system. There are biologic therapies designed to help our natural defenses do their job by removing the “invisible cloak” that some tumors use to evade detection and progress rapidly. Another classic example is diabetes. Insulin has been the most common treatment for diabetes for decades. Before biotechnology, insulin was extracted from animals, making production limited. With biotechnology, we gained the ability to produce human insulin, known as recombinant insulin, using living microorganisms. This transformation made the treatment available to far more people and has saved countless lives. NF: Two clear examples where biologics are already making a difference. João, these medicines are on the market today, but I imagine developing and stabilizing them in the laboratory presents major technical challenges. What are they? JP: Because these molecules are highly complex and, as Joana described, quite elegant, they are also extremely sensitive, almost like greenhouse flowers. Biological evolution has optimized them to survive under very specific conditions, conditions that often do not exist during manufacturing, transportation, or administration. As a result, they are highly sensitive to heat, air, pressure, and even prolonged contact with one another. When these molecules interact too much, they can lose their structure and unfortunately their therapeutic effect as well. This is where we come in. Clients often approach us with molecules that have tremendous therapeutic potential but are still only proof-of-concept projects. Our role is to take those early experimental results and develop the controls, processes, and formulations needed to scale production to thousands or even millions of doses while maintaining impeccable quality and stability. NF: Joana, how are these medicines administered? Are they different from conventional drugs? Traditionally, many biologics require intravenous administration in a hospital setting. Is that still the case? JC: Traditionally, yes. Most biologics are administered directly into a vein through an infusion, similar to receiving an IV drip. However, the pharmaceutical industry is not only focused on treating diseases. It is also increasingly focused on the patient experience. These treatments require hospital visits and can take time to administer. For chronic illnesses, this process repeats throughout a patient's life. The industry's goal is to develop alternative treatments that are more comfortable and give patients greater independence. NF: So they would no longer need to go to the hospital. JC: Exactly. The ultimate objective is to create injectable solutions that patients can administer themselves. Achieving this requires innovation in technology, formulation development, and medical devices. NF: João, this is where high-concentration formulations come in. What does that mean in practice? Could we eventually administer these medicines ourselves without the help of a nurse? JP: We certainly hope so. The concept of high-concentration formulations is relatively simple: fitting as much medicine as possible into the smallest possible volume. Ideally, that volume is small enough to fit into something like an auto-injector that can be carried in a pocket. NF: A pen-like device. JP: Exactly, a pen. Thanks to newer treatments, particularly in areas such as obesity, these devices have become much more familiar to the public. Technically, it sounds simple: more medicine, less liquid. But as we discussed earlier, these molecules are highly sensitive. As concentration increases and the molecules become more crowded together, challenges emerge. In addition to stability concerns, there is the issue of viscosity. This is easy to visualize: the more concentrated something is, the thicker it becomes. NF: Which makes it harder to inject. JP: Exactly. And greater viscosity generally means greater pain during administration. That directly contradicts the goal of developing treatments that are more convenient and patient-friendly. This is one of the major challenges facing the industry today: finding ways to overcome dose limitations and reduce administration volumes without compromising therapeutic effectiveness, convenience, or patient acceptance. NF: Joana, before we finish, what do scientists feel when they look toward the future and see Hovione’s work helping bring medicine closer to solutions that are increasingly personalized, convenient, patient-centered, and comfortable? JC: I think it is a tremendous responsibility, and that responsibility is also a major source of motivation. Medicine is becoming increasingly personalized and focused on the biological mechanisms that cause disease rather than simply treating symptoms. It is incredibly rewarding to be part of teams contributing to this journey toward a better future, one that places patients at the center. NF: João, is the future biological? JP: Not exclusively, but certainly in part. Biologics allow us to dream bigger. They open the door to better, more personalized, and more effective medicines, creating possibilities that were difficult to imagine until now. NF: João Pires and Joana Cristóvão, thank you for opening the doors to the future of medicine. With this look toward tomorrow, we conclude the first season of The Next Discovery. Over the course of six episodes, we traveled from a basement laboratory in Lisbon in 1959 to global technological leadership that now touches the lives of more than 80 million people every year. These conversations have shown that with curiosity, rigor, and talent, the next great scientific breakthroughs can indeed bear the signature of our country. To listen to all episodes of this series, visit observador.pt or your favorite podcast platforms. Until the next discovery.

Article

Podcast “The Next Discovery” (EP6) - High-Dose Biologics: From Fiction to Reality

Jul 23, 2026