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Letter from China |
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Shanghai,
6th November 2006
The terrible news of the Chernobyl accident reached me when I was
staying at the Peace hotel, this was in April 1986 and it was my first
time in Shanghai. In those days little had changed in that City since
the Japanese occupation and the Communist take-over. Once this Paris of
the Orient had the second tallest skyscrapers in the World, now it was
drab, poor and faded - even the players in the hotel’s famous Jazz Band
had not changed their Glenn Miller tunes and their white hair somehow
had remained black.
I have since returned every year or so. By 1996 if one looked across the
river from the Bund, one saw a forest of cranes. Hundreds of cranes!
A
sight never to be seen anywhere. Within a few years the marshes of Pudong have become the Manhattan of the largest metropolis in the World.
This city, the most populous in the World, now has the most spectacular
buildings in the World and no other city exudes more growth, ambition,
energy and vision.
During the last 10 years China’s GDP has grown at an average of 10% a
year, its gross fixed capital formation (investment in infrastructures
and production capacity) amounts to 46% of GDP, beating the record
figures of Japan and Korea at the peak of their growth. More airports
and motorways have been built in this country than in the rest of the
World put together. Since 2002, 750 multinational firms have built
research centres in the PRC. Between 1995 and 2003, China increased its
investment in R&D from 0.6% to 1.3% of its GDP – in comparison the USA
is at 2.5% and Europe languishes at 1.8% - despite every Lisbon Agenda
effort. China trains 200,000 scientific university graduates per year –
as many every year as there are Swiss chemists and engineers! By 2010 it
is estimated that about 90% of all scientific Ph.D.s will be Asians.
Another catalyst of this process is the flow of about 200,000
“returnees” -Chinese nationals, mainly scientists, who trained and
worked in the West- that return to the Motherland and are now leading
science based companies. 174 of the Fortune 500 firms have set up
regional headquarters in Shanghai and 185 multinationals also have set
up R&D centres there. In this city R&D already represents 2.4% of its
GDP.
Hovione has had a presence in the PRC, through its Macau plant, since
1984. But for any manufacturer China represents such a monumental tidal
wave, that I felt it imperative that Hovione’s Board of Directors should
go and see for itself. We were in China for nearly a week last November
in Shanghai, Guandong and Macau visiting competitors, meeting local
bankers and experts. At the end the Board met at our plant in Taipa.
WuXi is the largest Chinese CRO (Contract Research Organization). Set up
6 years ago and led by 50 Returnees. With sales of $70million of R&D
services (preparing compound libraries, carrying out pre clinical tests,
toxicology studies, process synthesis…), they employ 1300 scientists and
are growing 30% a year. We also visited the new plant of the most
admired company in our Industry, Lonza, in Nansha. We discovered a 35
acre site where we found an elegant symbiosis of Swiss discipline,
Oriental attention to detail and Chinese energy and enthusiasm – an
industrialist’s dream of eagerness to learn and to excel. This is their
second Vitamin B3 production unit. They have a 60 strong R&D process
chemistry group. Two new plants, each with 200m3 reactor capacity, will
be built - one for GMP APIs (active pharmaceutical ingredients made
under Good Manufacturing Practices) and the other for non-GMP
intermediates. Lonza is already negotiating the purchase of an adjoining
plot of 40 acres. You might find it odd that competitors allowed us to
visit. It is not surprising, Hovione is well respected in the industry,
but more importantly in China everyone is beaming with optimism and they
have every reason of being proud of their achievements – so they welcome
their peers.
What will the next decade look like ? Japan and Korea, destroyed by
wars, started from a level similar to China only a few decades ago, and
they are at present well ahead in the group of the rich countries. Both
are substantially richer and more developed than Portugal; in other
words, they have overtaken the average European country in less than two
generations.
The
21st Century will the China’s coming of age. Over the last 2000 years
China and India, because of their large populations, were always vastly
richer than any other nation. Economic theory tells us that at same
levels of technology, values, transportation and communication
infrastructure – all nations have about the same productivity. The only
short exception to Asian global leadership were the last 250 years when
the Europe and its “spin offs” driven by a favourable rule of law,
values that promoted competition and market forces, and superior
technology, was able to increase dramatically its productivity. The West
generated wealth to an unprecedented level, and in so doing built up
transportation and communication systems that supported not just their
growth but, in turn, that of the whole World.
China and India are today in a phase of fast development, albeit
following very different models. Their amazing growth rates are fuelled
by improvements of productivity – this is owed not only to the
importation of technologies but especially because these great countries
seem finally to have created the conditions for their markets to become
efficient at managing supply and demand, for their people to be given
skills and knowledge and allowed freedom and motivation to work.
Additionally this whole process has been catalysed by globalization and
the internet.
China’s growth is very much responsible for the recent increase in
commodity prices: trebling in oil prices and doubling in steel. In order
to assure a continued supply of raw materials China is investing
economically and diplomatically in many commodity rich developing
countries: African states and Brazil are specific examples. Only
yesterday CITIC’s president invested, personally, $800m in taking a
share of Anglo-American, a mining giant with its base in South-Africa.
The recent appointment of Dr. Margaret Chan to the position of Director
General of the WHO, the first appointment of an ethnic Chinese to the
leadership of a UN Organization, is a clear sign of China’s growing role
in World Affairs.
But not everything is positive. If on one hand China seems to be
returning to its Confucian traditions (in the long passport control
queues at the Guandong/Macau border I saw for the first time a line for
“Over 65s”), China has major structural problems.
As
a consequence of two generations of the single child policy to mitigate
population growth, China’s population now finds itself short of young
people – it is very typical for 4 grandparents to have, between them, a
single grandchild. Chances are China will become old before it becomes
rich. Environmental tragedies are also far more frequent than the media
reports and the trend is frightening. Air pollution in most large cities
is several levels of magnitude higher than WHO safe levels. Social
unrest fuelled by pollution issues as well as arbitrary political
decisions is on the rise. This explosive economic growth occurs while in
Europe manufacturers are handcuffed by regulations and anaesthetized by
political correctness. Everyone lives beyond their means, either by
eroding capital or by mortgaging our future. While our compliant plants
stand idle and the best trained people are unemployed, our competitors
in China grow at 40% per year… Some wise men predict that after the
Beijing Olympics there will be an inflexion point. On verra.
But for us in the West, what was once called the Free World, there is
not much ambiguity… our Society is in relative decline. Within the next
20 or 30 years China’s GDP per capita will surpass that of the EU
average – and since they are three times more numerous – they will have
an economic weight three times that of the EU. Within the short space of
time that is our children’s lifetime, we shall have to accept that China
will overtake Europe in terms of Global economic relevance. We shall
have to accept that the West’s supremacy is a thing of the past, that we
are now – with any luck - Nº2 or 3, and that we are a minority. In other
words what we today take for granted – that we are at the fore-front,
that we set the standards, that we are the leaders of the World in
values, fashion, art, science and technology – will mostly be a thing of
the past. This will be very, very hard for us to accept – but the sheer
numbers will force us to swallow our pride.
What about Hovione – my view is that we need to continue to constantly
adapt our business model to match the opportunities. We need to accept
that our only sustainable competitive advantage is our ability to learn.
I am confident -and the evidence shows- that our bet on Custom Synthesis
for Exclusive customers is a winning proposition. That work in new areas
of R&D such as nanotechnology and inhalation will bring us robust
margins. Serving demanding customers and offering them solutions they
can’t find elsewhere will never go out of fashion. On the other hand our
industrial activity in China will need to “bite the bullet” – there is
no doubt that to succeed in Generics we need to be in a low-cost
location, to provide low-price APIs at a quality level that is just
right, just good enough for the medicine agencies to be satisfied. We
can no longer afford to provide our Generic customers with the excess
quality they are not willing to pay for. As such the Board appointed a
team to study the matter and present alternatives until the end of the
year.
The World is changing fast; Hovione will need to move faster.
Guy Villax
Chief Executive |
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One step forward in the formulation of
pharmaceuticals under development |
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Hovione
now offers its customers a new service: the supply of products in
capsules for Phase 1 and Phase 2 clinical trials.
Hovione requested a manufacturing authorisation from Infarmed, the
Portuguese Health Authority, which resulted in an inspection to the
Pharma facilities on May 9th last. The respective authorisation was
successfully issued on 6th June 2006 and a certificate of conformity
with Good Manufacturing Practices for Medical Products under Research
will be issued in due course. |
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Special prize rewards inventors at Hovione
RIPA System – Research & Development Incentives for Patent Authors |
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Innovation
is a key factor for our Company. On 31st May, the Executive Committee
approved a new program to promote invention patents at Hovione, with
individual prizes that may exceed 4000 Euros per patent.
The prize is granted the moment the patent is filed, which means the
inventor will see his/her creativity and additional work immediately
rewarded. In cases where the Company determines that the invention is
not to be patented but remain an industrial secret, the prize may still
be granted if so decided by the Executive Committee. Since May 16,
inventors have been rewarded in this way, as the authors of 6 patents
filed during the years of 2004 and 2005. |
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Project Rainbow – now Global
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Project
“Rainbow Global” is now under way in order to extend to the other sites
of the group the same range of software systems presently being used in
Loures: SAP, LIMS and Streams (Docstream, Navstream, etc.)
The purpose of this project is to obtain better integration among all
companies, namely:
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1. Elimination of repetitive tasks: a
certain application may be created for several sites at once;
the same
analytical methods may be used on different sites; financial
information on the
various companies will be a lot easier to access; |
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2. Greater consistency in processes:
sites will tend to adopt procedures, practices and processes
already
being used by other sites as it will be faster and require less effort; |
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3. Easier transfer of technology among
sites; |
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4. Information distribution and
consolidation: it will be a lot easier to distribute and obtain
information both from colleagues and customers. |
“This is a project which is critical to
the success of Hovione as it will have great impact on productivity,
work speed, decision making and customer satisfaction”, states Jorge
Pastilha, Project Manager.
Rainbow Global was launched in September and should be concluded within
8 months, at the latest. The main stages of the project are:
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SAP upgrade. The new SAP version started
operating on November 6th |
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- Implementation at the Macau plant of SAP,
LIMS, Streams and all the other applications
presently being used in Loures (i.e.AIF, PDS, eBPR, etc.) which may be relevant to Macau. |
The success of this project depends on the
strict cooperation of all, in particular of the “key-users” of the three
sites. The Macau “key-users” will be working on the project, at the Loures plant, in December 2006 and February 2007. This will also be a
great chance to share experiences and discuss work processes and methods
of organisation. We should all use this opportunity to get to know one
another and improve our communication channels. |
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7 new tools implemented in the last three months
to improve Management
and Communication! |
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Manager’s Pocket Guide – describes basic management concepts helping and
promoting management work and tasks in all areas. Its objective is to
explain the basics of management in a simple and appealing way. Get your
copy from sharepoint.
Manager’s Checklist – list of management activities common to every
manager, concerning resource and personal management, as well as other
tools which are specific to Hovione. Its main purpose is to assemble the
activities that are most important to the management of the different
areas, so that an updated record of task completion is available. Get
your copy from sharepoint.
TrainStream
– With around 600 staff and, on average, more than 6500
training records a year, Hovione has realised that, on its own, and
despite all the work and people involved, the high number of training
actions provided, did not ensure the intended objectives were being
reached: development of individuals, management of their careers,
compliance, planning, cost reduction and evaluation of its
effectiveness. It was, therefore, decided to structure training in
connection with the competences identified for the various functions
within the Company. This allows the people responsible for the different
sectors to adequately plan the individual training of staff while taking
into account their career progression. The software TrainStream from
Migg Systems, which will go-live on December 4th, was acquired to help
manage the whole process in an effective and decentralised way.
Forum - A new communication tool called “Forum Hovione” has been available,
since July, at http://forum.hovione.com.
This is a blog where questions and opinions related to Hovione can be
posted, which can then be commented on or answered by anyone interested.
Already with 184 members, the aim of this Forum is to provide another
means for debate and exchange of information, and especially to
facilitate communication among Sites and contribute towards the
enrichment of ideas within the Group.
Hovione Publications -
Originated in the Ideas Contest, this software application, available at
http://publications.hovione.com, was created to manage circulation and
access to Hovione publications and magazines.
A better use for the reading and managing of subscription costs as well
as easier access to information are some of the advantages of this
application.
Hovione Meetings
- There is vast know-how at Hovione, but how do we share it? This was the
question that led to the organisation of the “Hovione Meetings”.
These are informal meetings held in the relaxed atmosphere of the
Hovione Bar, on Fridays, between 3 and 5 pm, with no fixed periodicity,
where information, ideas, projects and suggestions on various matters of
multidisciplinary interest are shared.
Scientific Sessions
- The R&D groups of Loures and New Jersey have organised “Scientific
Sessions” by video conference, where projects underway on both sites are
discussed, with the purpose of sharing information, stimulating debate
and exchanging ideas. To watch these conferences please contact Ana
Paula Rodrigues in Loures or Lavinia Emery in New Jersey. |
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ATEX Project ensures greater
protection |
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Following
Directive Nr. 1999/92/CE of the European Parliament and Council of 16th
December, with the name ATEX (Explosive Atmospheres), directives
establishing rules for protection of workers at risk from exposure to
explosive atmospheres were applied to Portuguese legislation by
Decree Law nr. 236/2003 of 30th September.
With this in mind, and in order to identify and solve possible
situations of non compliance with the respective legislation, Hovione
launched a set of actions that were included in a project, managed by
António Almas, which was carried out between January/05 and
September/06.
This project involved all areas of manufacturing, R&D, Warehouse,
Maintenance and Safety, Health and Environment in order to assess and
improve working conditions in dangerous areas, attesting legal
compliance and the importance given to this issue by Hovione.
The project for implementation of ATEX included the following steps:
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1. Classification and signalling of work
zones. |
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2. Risk assessment. |
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3. Training of all staff working in
classified areas. |
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4. Alteration to procedures
(operation/maintenance). |
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5. Improvement of installations and
equipment. |
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6. Implementation of a plan of objectives to
reduce the identified risks. |
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7. Preparation of the Manual for protection
against explosions. |
This objective was completely achieved. To
António Almas and everyone who worked with him on this project, our
congratulations. |
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Hovione sponsors International Conference – The
Scale-Up of Chemical
Processes |
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The
7th International Conference “The Scale-Up of Chemical Processes”,
sponsored by Hovione, was held this year at the Tivoli Marinotel in
Vilamoura, between the 25th and 27th September.
The conference was attended by around 80 people from the largest
international pharmaceutical companies, among which were 3 from Hovione
including Bill Heggie who participated as speaker and as Chairman on one
of the Conference panels. |
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Technology Transfer among Sites
A key factor is to safeguard the relationship with the customer |
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The
first Technology Transfer between sites took place in 1986 at the time
Hovione started operations. Since then many other manufacturing
processes have covered the long distances that separate the three
Hovione sites: Loures, Macau and New Jersey.
With the TTC located in the USA, which for strategic reasons operates at
the first stages of development of new processes, the “Tech transfers”
for manufacture of greater quantities or regular production have
multiplied and become more complex. Worthy of note is the fact that TTC,
in only four years of operation, has already successfully transferred
five processes to Loures and one to Macau.
The main purpose of Technology Transfer is to ensure continuity of the
project. Most of the processes transferred involve not two but three
axis: besides the two sites, the sender and the receiver, there is also
the customer, who owns the project. Accordingly both the project
containing all the information and the relationship with the customer
must be efficiently transferred. The human relationship itself changes
hands and therefore the customer profile must be transmitted in detail.
This is a vital issue for the continuation of the relationship of mutual
trust between Hovione and the customer built by the first site.
Management of the relationship with the customer is, at this stage, as
critical as the project itself. |
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Hovione has already welcomed 9 trainees from the
InnovContacto program |
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In
1997, with the support of the Ministry of Economy and the OPE
(Operational Program for Economy), Icep Portugal launched Innov Contacto,
a program of international internships with the objective of
contributing to the development and internationalisation of the
Portuguese economy. The program is designed to integrate in companies
people interested in international careers and capable of adding value
to the national corporations operating throughout the world.
“It provides the interns with a complement to their academic training,
the possibility of an international career, contact with other cultures
and integration in NetworkContacto” says Joana Cunha, presently working
at Hovione Macau.
The intern is, in general, a professionally ambitious person with an
aptitude for international careers. Most of them have recently graduated
from university but it is increasingly common to find people with some
experience who leave their jobs in Portugal to seek opportunities
abroad.
Hovione has been participating in this program since 2001. Of the nine
interns we have welcomed, three have been offered jobs at Hovione, one
in Loures and two in Macau.
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Contacto@Icep Edition |
Internship location |
Intern |
Presently |
| C4
– 2000/01 |
Macau |
Andrea Cruz |
Technician
with R&D– Hovione Loures |
| C4
– 2000/01 |
Nuno Marques |
Portugal |
| C5-
2001/02 |
Pedro Cortes |
Attorney in Macau |
| C6
- 2002/03 |
Joana Cunha |
QC technician
– Hovione Macau |
| C7
- 2003/04 |
Ana
Sebastião |
QM
Engineer – Hovione Macau |
| C8
– 2004/05 |
Bruno Silveirinha |
Spain |
| C9
- 2005/06 |
Ana
Simões |
Hovione Macau* |
| C9
- 2005/06 |
Rui
Pires |
Hovione Macau* |
| C9
- 2005/06 |
New
Jersey |
Nelson Martins |
Hovione New Jersey * |
*internship underway |
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Hovione Macau inspected by Infarmed |
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Hovione Macau was inspected by INFARMED, the Portuguese Health Authority
in September last. This inspection took place at the request of Hovione
in order to obtain the Certificate of Compliance with Good Practices for
Manufacture of Active Ingredients. This certificate will help European
customers update their records with the health authorities in accordance
with the new European Union regulations. |
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Best
practices shared between Loures and Macau |
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In
order to develop synergies and make the most out of the “best practices”
of each site, our colleagues Ana Ferreira, Avelina Pereira, Jorge
Pastilha and José Saraiva spent a week (October 16th to 20th) in Macau
comparing the HSE (Health, Safety and Environment) system including
Occupational Health and Human Resource practices of both sites. This was
a very productive visit for both sites at the end of which a list of
actions was drawn up to improve and standardise procedures. In an
atmosphere of great cooperation it was possible to make an in-depth
study of the HSE situation of both sides.
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A customer’s
appreciation and recognition for our work |
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On
21st June last, a team from CVT/Astellas visited Hovione New Jersey to
thank us and paid tribute to Hovione for our commitment to the speedy
development of project PA03 as well as for the outstanding attention we
paid to the needs of the customer. PA03 will be subjected to validation
in New Jersey in 2007 and launched in 2009. Afterwards, and to celebrate
the occasion, we were presented with a pleasant and enjoyable barbecue.
It is great to see our clients happy and our work recognised!
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Students visit
TTC |
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A
group of students from the SEED program (Science Education for the
Economically Disadvantaged) paid a visit to TTC on July 7th.
This project, supervised by Professor John Sheats of Rider University,
is sponsored by the American Chemical Society and by local industries.
The idea is to provide students from high schools with the possibility
of working in university research labs under the supervision of tutors
with research projects underway. Preference is given to students coming
from low income families as these are minority groups which are poorly
represented within the scientific community.
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Mário
Caetano – his experience in New Jersey |
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Mário Caetano, 32 years old, Instrumentation and Control Engineer,
joined Hovione in March 1999. He started in Automation having later been
transferred to Instrumentation where he became supervisor. In September
2002 he moved to the TTC to be in charge of Installation and Process
Equipment Maintenance, returning to Loures in October 2005. He is
presently a “Strategic Sourcing” officer with Purchasing – Material and
Equipment. The main purpose of this new function is to seek new
suppliers for material and equipment and/or optimise the existing ones.
How do you analyse your three years in New Jersey?
MC: My three years living in New Jersey
were a good experience. At first it was hard as it meant starting a new
life away from home, family, friends. To overcome this I had to keep
busy with the activities I most enjoy like ski, diving, hiking and
travelling all over that vast country, and this way the three years just
flew by.
What new competences did you acquire?
MC: Living in the USA allowed me to
develop my English in a way that would not have been possible had I just
attended a school. Besides English I acquired a whole new range of
competences because this was the set up of new installations; it was a
small Centre, which meant I had to work in various areas, and also
because I had to work with American colleagues with a different culture
and method of working. It was also interesting to be part of a group of
Portuguese people who contributed to the start up of the TTC. I felt
that it was part of our mission to transfer some of the company’s know
how and culture to our American colleagues.
What were the main differences you were faced with both culturally
and in terms of work?
MC: There are many cultural differences and
they are reflected not only at work but also elsewhere. For instance,
legislation, norms and rules are endless… there is legislation for
everything and I really mean everything! And in the US they are not just
for show; they really have to be complied with because inspections are
frequent and thorough. Individuals and entities follow them without
frowning. I highlight safety. At work, people refuse to carry out a
certain task until it is clear that their safety is safeguarded. It is
the people themselves who are interested in finding out what they will
be handling and under what conditions, there is no need for a Safety
Area to inform them of the various risks. Unlike the Portuguese, they
always put their safety first and never disregard safety rules and
procedures. Everything is complied with rigorously. That is why they do
not have in their dictionary an equivalent for the word “desenrascanço”
– a Portuguese word used to express an ability to solve a problem
without the adequate tools or proper technique to do so, and by use of
sometimes imaginative resourcefulness when facing new situations!
How does the experience acquired abroad help you with your present
job?
MC: Besides the English improvement, it is
useful to know how TTC works, as well as the rules and/or directives
specific to the USA, since my present job in material and equipment
procuring also applies to the TTC.
I also think that while working in another country and with another
culture I learnt new techniques, concepts and acquired a different
outlook on a variety of subjects, which is a plus for the development of
my career and work.
In your opinion what are the advantages of an international
experience?
MC: To have the opportunity to know a
different country, a different culture, another language, to broaden the
horizons and meet people. It also provides us with a different
perspective on our country, family and friends. The whole experience
ends up reflecting on one’s work and person.
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Portuguese politicians and entrepreneurs visit Florida |
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Last September, the American ambassador in Lisbon, Al Hoffman, organized
a trip with 60 Portuguese personalities from political, cultural,
education and business backgrounds, with the purpose of showing them how
the state of Florida works.
People like Marçal Grilo, Artur Santos Silva (directors of Gulbenkian),
Maria de Belém, Valente de Oliveira and José Luís Arnaut (former
ministers) participated in this initiative which also had the support of
our ambassador in Washington, Pedro Catarino. The group covered five
cities from Orlando to Miami and followed a very organized daily
schedule: breakfast, lunch and working dinner!
We visited four universities and had the opportunity of witnessing the
excellent relationship between them and business enterprises. While in
Europe universities are exclusively devoted to knowledge creation, in
the United States, besides those that have the same objective, there are
others whose main concern is to train people for the work market,
preparing them for the jobs that are in demand. There is, therefore, a
direct connection between entrepreneurs and education professionals with
excellent results for everybody.
Economically Florida has a budget surplus, zero unemployment and tax
cuts every year- certainly an example to be followed by Portugal.
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Editors: Isabel Pina, Sofia
Villax • With the collaboration of:
Guy Villax;
Luisa Paulo;
Ana MariaFerreira;
Jorge Pastilha;
José Luis Pires;
Emídio Barata; José Rato; Joana Cunha; Mário
Caetano; Lavinia Emery; Peter Villax. |
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